Project: Swap 92-96 instrument cluster for one with a Tach
Posted: September 10th, 2016, 5:06 pm
I have a 1994 Chinook with 1992 chassis, which means the older Ford dashboard (not the 1997+ one).
We live around a lot of hills, and the beast is always downshifting to go up hill, and I'm manually downshifting the other way. So I really wanted to know what the engine speed is. Unfortunately, the stock instrument cluster has no tachometer: At first I was just going to add a third party tach somewhere. Then I did a little reading on the internet, and quickly found out that the Ford F truck series used almost the same instrument cluster (same physical design and connectors, with minor wiring pin number differences). These panels use a digital speedometer, but all the other gauges are still analog.
Even better, it turned out that while the E-Series never got a tach back then, the F-Series did have it as an option, and people had written quite a bit of info about doing a swap. Here is my panel open and then with the new setup installed: Now, while it's close to being an exact swap, there are some wiring changes. Also, about six of the incoming wires change pin numbers between 92-93 and 94-96, so if you accidentally buy a different era instrument cluster like I did, then I had to change more wires than I would've if I'd kept in the same year set. Still, it only took a few minutes to do, using a small screwdriver to release some cluster plug wires and move them to a different plug slot. (There are lots of threads on the topic, and I first sat down with a VOM and wire color guide, and mapped out what wires I had to swap.)
Anyway, I bought a 1994 F150/Bronco tach panel off eBay for about $85 - a real steal, usually they're about $120. I cleaned it up, replaced all the idiot lamps with new bulbs, and changed all the backlighting to light blue LEDs. I also swapped my speedometer for the one that came with the cluster, so I could keep my same odometer reading and tire size setting. Here it is in place running on my Chinook tonight. The writing stayed green, but the needle ends turned blue:
Tach wire - the F trucks came with the tach signal in the wire bundle all ready to go. But on the E350 used in the Chinook, I had to run a wire myself from the PIP output of the Ignition Control Module under the hood, through the firewall and up to the panel. Took a while to find a firewall hole where I could slip a wire next to a current bundle.
Anti-slosh module - our E van dashes use a tiny plug-in circuit board to keep the fuel gauge from bouncing around as the fuel sloshes in the tank while driving. F trucks don't need it for some reason, but they do have a place for one. So you just swap in your E van module and cut a board trace (easy). Also had to jumper a wire to provide power to that module.
Since I had spent days planning what to do, in the end it only took a couple of lazy hours to do the swap (I also grabbed the PSOM speed signal and ran it up my ceiling while I was there, so I can later add an Explorer overhead compass/ temperature console.)
One dumb thing I did was fail to test the panel after I put the plastic window on. I didn't notice that I trapped the temperature needle while screwing it down and thus soon had to take my dash apart again to free it. Grrr.
I am thrilled to have a stock looking instrument panel with a factory tach. Woo hoo! If anyone with an older Ford wants to try this as well, I'll be happy to put together some links and diagrams.
Kevin
We live around a lot of hills, and the beast is always downshifting to go up hill, and I'm manually downshifting the other way. So I really wanted to know what the engine speed is. Unfortunately, the stock instrument cluster has no tachometer: At first I was just going to add a third party tach somewhere. Then I did a little reading on the internet, and quickly found out that the Ford F truck series used almost the same instrument cluster (same physical design and connectors, with minor wiring pin number differences). These panels use a digital speedometer, but all the other gauges are still analog.
Even better, it turned out that while the E-Series never got a tach back then, the F-Series did have it as an option, and people had written quite a bit of info about doing a swap. Here is my panel open and then with the new setup installed: Now, while it's close to being an exact swap, there are some wiring changes. Also, about six of the incoming wires change pin numbers between 92-93 and 94-96, so if you accidentally buy a different era instrument cluster like I did, then I had to change more wires than I would've if I'd kept in the same year set. Still, it only took a few minutes to do, using a small screwdriver to release some cluster plug wires and move them to a different plug slot. (There are lots of threads on the topic, and I first sat down with a VOM and wire color guide, and mapped out what wires I had to swap.)
Anyway, I bought a 1994 F150/Bronco tach panel off eBay for about $85 - a real steal, usually they're about $120. I cleaned it up, replaced all the idiot lamps with new bulbs, and changed all the backlighting to light blue LEDs. I also swapped my speedometer for the one that came with the cluster, so I could keep my same odometer reading and tire size setting. Here it is in place running on my Chinook tonight. The writing stayed green, but the needle ends turned blue:
Tach wire - the F trucks came with the tach signal in the wire bundle all ready to go. But on the E350 used in the Chinook, I had to run a wire myself from the PIP output of the Ignition Control Module under the hood, through the firewall and up to the panel. Took a while to find a firewall hole where I could slip a wire next to a current bundle.
Anti-slosh module - our E van dashes use a tiny plug-in circuit board to keep the fuel gauge from bouncing around as the fuel sloshes in the tank while driving. F trucks don't need it for some reason, but they do have a place for one. So you just swap in your E van module and cut a board trace (easy). Also had to jumper a wire to provide power to that module.
Since I had spent days planning what to do, in the end it only took a couple of lazy hours to do the swap (I also grabbed the PSOM speed signal and ran it up my ceiling while I was there, so I can later add an Explorer overhead compass/ temperature console.)
One dumb thing I did was fail to test the panel after I put the plastic window on. I didn't notice that I trapped the temperature needle while screwing it down and thus soon had to take my dash apart again to free it. Grrr.
I am thrilled to have a stock looking instrument panel with a factory tach. Woo hoo! If anyone with an older Ford wants to try this as well, I'll be happy to put together some links and diagrams.
Kevin